Wire Edm Cutting Speed Table

He machine is built on the proven makino uj series wire edm platform that utilizes a stationary table design and is held to an even higher construction accuracy specification.

Wire edm cutting speed table.

Achieve the accuracy down to 2 µm machining repeatability with thermostabilization and finer surface finishes down to ra 0 08 µm essential to your daily success with the new cut p wire cutting edm series. The shape being cut is a cat figure again found from open clip art converted to dxf with inkscape and. Table travels wire edm s have u v travels for providing the movement to cut tapers. Throughout the past decade many large and small companies have embraced wire edm technology as a viable manufacturing process.

Fast accurate electrical discharge machining. The 0 016 topas h e a t. Whereas the diameter of a cutting tool determines the offset in milling the edm controller applies a cutter comp based on the diameter of the wire. Cutting parameters cutting speed feed normal cutting parameter recommendations for bds bd and fb inserts for typical mold steels 1 2311 1 2344 1 2711 1 2714 etc table 1 cutting conditions for using steel shank holders.

Nc test cutting video of my home made wire edm. Wire can take as much as 60 amps without breaking. For example if a 0 010 inch diameter brass wire is used the cutter comp will approach 0 005 inches plus a spark gap as the wire gets closer and closer to the part surface and possibly finish at. Repeatability and longer tooling life are must haves with component miniaturization and increasing production volumes.

The α cib series comprises three versatile all rounders including the first model with an 800 mm table. That s why fanuc has developed a next generation robocut wire cutting machine. Moreover this increased power capacity allows the wire to cut efficiently at lower wire speeds relative to the feed rate. The system consists of a.

Where wire edm is concerned accuracy has traditionally come at the cost of speed. Most machines can cut tapers of 20 30 degrees depending on workpiece thickness. Today some edm manufacturers boast advertised first pass cutting speeds using large diameter coated wires in excess of forty inch hour which is a far cry from the twelve inch hour of the 1980s or the twenty inch hour of the early 1990s.